Rover Resources Center
Fits: Discovery Series II | '99 - '02
Drill the roller fairlead as shown in Diagram 3 then assemble into the front of the bull bar. (When fitting 10,000 lb winch to bar, fit chassis brackets to bar first and finger tighten.) Lift the winch into place and using the 7/16" washers supplied in the fitting kit and the bolts and spring washers supplied with the winch, bolts securely into position.
Note: The gearbox is on the Right hand side. The winch cable spools from the bottom. Attach the number plate to the front of the bull bar using the two M6 x 16mm bolts, flat washers and flange nuts supplied.
Fit the rubber buffers supplied to the bull bar using the M8 flange nuts supplied in the fitting kit.
Slide the two Impact Absorbers over the chassis rails making sure the Left hand Impact Absorber is fitted to the Left hand side and the Right hand Impact Absorber is fitted to the Right hand side. Position the original recovery hook and steering arm protector and loosely bolt in place using the four 7/16" x 4-1/2" bolts, flat washers, spring washers and nuts. Level the Impact Absorbers and securely tighten the bolts. Refer to Diagram 7.
Using a 10mm drill and working from underneath the car, drill a hole through the underside and top of the chassis as shown in Diagram 5. Fit the M10x 130mm bolt, flat washers, spring washers and nut and securely fasten.
WINCH BARS ONLY: Wire the winch in accordance with the Warn fitting instructions, taking care not to route the cables over sharp edges. Tie the cables from the control box to the channel winch mount assembly using the cable tie supplied.
Bull Bar to Vehicle Fitment: Lift the bull bar into place and loosely bolt to the two Impact Absorbers using the M10 x 25mm bolts, (4 per side) washers and spring washers. Refer to Diagram 8.
Adjust the bull bar until a uniform gap is achieved to the mudguards and grill. Securely tighten all bolts.
Using 10mm hole on rear of upright as template, drill 10mm hole through chassis bracket and secure with 10mm hardware. This locks bull bar to chassis bracket.
Connect the winch screen washer hose to the washer bottle.
Connect the ball bar turn signal indicator looms to the existing turn signal indicator loom with the Scotchloks supplied and test to ensure they function correctly.
Trim the plastic inner guard to align with the bull bar and use the hole in the bull bar wing as a guide, drill a 6mm hole in the plastic inner guard and secure with and M6x 16 bolt and flange nut.
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